Computer vision-based method for online measuring the …
Iron ore green pellets are widely used in steel industry. In the manufacturing of green pellets in disc pelletizer, the pellet moisture (PM) should be frequently monitored to guarantee product quality. Current methods for PM measurement are off-line and time-consuming, which cannot meet the requirement for real-time measurement and control of pelletizing process. To solve …
Disc Pelletizer
Disc PelletizerDisc Pelletizer The Mars Mineral Disc Pelletizer consists of a pan, drive and plows, which are supported on a heavy structural frame and base. The pan is driven by an 1800 rpm TEFC motor through a vari-drive belt and heavy-duty gear reducer. It is mounted on the output shaft of the reducer for disc sizes from three feet to eight ...
Disc Granulator for Efficient Agglomeration | Fote Machinery
What is a disc granulator? A disc granulator, also known as a disc pelletizer, pan granulator, or pan pelletizer, is a versatile machine used to create granules from various materials.The particle size of the transported material is not greater than 50 mm, which is not suitable for transporting viscous and difficult-to-flow materials.
Disc Pelletizers | Download Free PDF | Glasses
Disc Pelletizers - Free download as PDF File (.pdf), Text File (.txt) or read online for free. FEECO International disc pelletizers are suitable for agglomerating a variety of dry and wet materials. They provide uniform pellet sizing through adjustable disc angle, speed, and feed locations. The simple plow mechanism and heavy-duty construction result in high reliability …
EIRICH Disc Pelletizer TR04
The EIRICH TR04 Disc Pelletizer is the perfect size for your lab or for small scale production. The variety of adjustment and design features of the EIRICH Disc Pelletizer permits …
Disc Granulator| Disc Pelletizer from China Leading …
EMCC's disc pelletizers is an important equipment for converting powdered materials into uniform round granules.. The disc granulator is composed of an inclined granulating disc, a driving device, a disc inclination adjusting mechanism, a frame, …
Disc Pelletizers
The Disc Pelletizer consists of a pan, drive and plows, which are supported on a heavy structural frame and base. The pan is driven by an 1800 rpm motor through a vari-drive belt and heavy-duty gear reducer. It is mounted on the output shaft of the reducer for disc sizes from three feet to eight feet in diameter.
Pelletizing Disc For Sale – Iron Ore Disc Pelletizers | AGICO …
The disc on the upper part of the disc pelletizer is inclined at an angle of 30-55 degrees to the horizontal plane and equipped with a spray system, scrapers, and other assemblies. The motor drives the disc to rotate around the central shaft through the reducer and a pair of gears. After powder materials (or seed pellets, when adopting pre ...
Anatomy of a Disc Pelletizer
The disc pelletizer, or pan granulator, is an ideal agglomeration solution when looking to create a uniform pellet product from dry or slightly moist materials. Producing a premium granular …
Agglomeration Equipment Basics
The pelletizer offers several variables, all of which can be adjusted, and work together to create the desired pellet. How Disc Pelletizers Work. Material is fed onto the pan, where it is taken up by the rotation of the pan. Both material feedstock and a binder are continuously fed onto the disc pelletizer, making this a continuous process.
Best Practices for Maintaining a Disc Granulator
It is critical that the pelletizer plows are all installed at the same offset from the pan bed to ensure a flat and even surface for the pelletizing process. Worn scrapers should be replaced as needed, as they can allow …
Optimization of Disc Parameters Producing More …
Orientation of Disc Pelletizer 2.2. Residence Time of Material in the Disc Pelletizer[10] Residence time is the average time a particle spends in any particular system. This measurement varies directly with the amount of substance present in the system[4]. If residence time is less, particles of smaller size will form and vice- versa
Pelletizing discs
Local and accurate pelletizing disc control through operators control system; Easy alignment with a motor coupled directlty to the reducer and mounted on a common adjustable sub base; Maintenance friendly; Process. Pelletizing discs are used in the agglomeration process to form fine iron ore into uniform green iron ore pellets. Green pellets ...
Laboratory Disc Pelletizer – ZJH minerals
The laboratory disc pelletizer system is composed by powder mixer, disc pelletizer and liquid spray device. It is widely used in the laboratory powder pellet making for the industry of chemical engineering,fertilizer, pesticide, iron ore pellet, power source, food, medical, refractory materials, Particles coating, solid waste disposal.
How to Pelletize a Fine Powder
The pelletizing process on a disc pelletizer. Step Three: Dry Wet Pellets. Once pellets reach the desired size, they are automatically ejected from the disc pelletizer via centrifugal force. From here, they are carried via conveyor or bucket elevator to the dryer. Not all operations require a drying step; in some cases the pellets will be fed ...
How to Use a Disc Pelletizer
Disc pelletizers are a "tumble growth" or agitation agglomeration device, meaning they rely on a liquid binder and motion to form and refine agglomerates. The disc pelletizer may be used alone, or in combination with a mixer, most …
Mars Mineral
A pelletizing system may include a pin agglomerator and disc pelletizer or deep drum pelletizer. Our experienced personnel will design, engineer, fabricate and furnish a system that can include material preparation, mixing, binder additions, pelletizing, drying, screening and product packaging. We can also prepare the site, install foundations ...
Pan pelletizer | Mini pan pelletizer for laboratory
Disc pelletizer consists of granulating disc, driving device, device for angle adjustment, rack, liquid sprayer, scraper and so on. Moreover, there are three discharge holes, which is convenient for intermittent production, and will reduce labour intensity and improve working efficiency.
Pelletizing Disc / Disc Pelletizer Solutions
An iron ore pelletizing disc, also known as a balling disc or pan pelletizer, is a piece of specialized equipment used in the iron ore pelletizing process. Its purpose is to convert iron ore fines into pellets, which are small, spherical clumps of iron ore.
Online measurement of fill level of disc pelletizers using RGB …
1. Introduction. Disc pelletizers are widely used in pharmaceutical, chemical and steel industries [1].During pelletization, the collision, extrusion and shear-strain effect among granules in mixing procedure in disc pelletizer plays a dominant role in particle size distribution (PSD) and mechanical properties of the products, for instance, hardness, compression …
Pelletizing: The Process, The Equipment, and the …
The disc pelletizer consists of a rotating disc mounted onto a stationary base. Material and binder are continuously fed onto the disc; the tumbling action, combined with the tackiness created by ...
Best Practices for Maintaining a Disc Granulator
The disc granulator, also known as a pan granulator, is a preferred approach to agitation agglomeration (wet granulation) for soil amendment producers, mineral processors, and chemical manufacturers, favored for its …
Iron Ore Pelletizing Process: An Overview | IntechOpen
3.1. Balling disc or disc pelletizer. Figure 3 schematically shows a laboratory disc pelletizer. The balling disc basically consists of a pan with a peripheral wall, which rotates with a certain inclination to the horizontal . In general, in a balling disc, the pan angle can be adjusted between 40 and 60° .
Pan Granulator |organic and compound pan pelletizer
Disk pelletizer adopts the whole circular arc structure. The reducer and motor use flexible belt drive to start smoothly, slow down the impact force. And with thick, heavy and strong base, it is smooth operation. High efficiency. The pan fertilizer granulating machine has three discharging ports, which is convenient for discontinuous production.
Disc Pelletizers (Pan Granulators)
FEECO's Disc Pelletizers (also known as pan granulators) are the equipment of choice for converting powdered materials into uniform, round pellets. Disc pelletizers utilize a non-pressure (tumble growth) approach to agglomeration and work by tumbling material on a rotating disc, with a …
When to use a mixer and when to use a disk …
Disk pelletizer. Disk pelletizers are inclined containers with a flattened cylindrical shape that rotate around their axis. The fine material is added and transported via the rotating disk in the direction of rotation until it passes beyond a certain …
Disc Granulator | Pan pelletizer for Fertilzer …
EMCC's Disc granulator (also known as pan granulator) are the equipment of choice for converting powdered materials into uniform, round pellets.Disc granulator utilize a non-pressure (tumble growth) approach to agglomeration …
6 factors affect quality of finished pellet from disc …
How pellet is made from disc pelletizer Disc pelletizer is a pelletizing equipment widely used in pelletizing plants. Its main component is an inclined steel disc with a periphery. The disc rotates around the central shaft …
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