Primary crushers are solidly built to receive large lumps of rock directly from the mines and designed for large tonnage throughputs. Basically, gyratory crushers consist of a fixed solid conical shell or bowl (also called concaves) and a solid cone within the bowl called a breaking head (Figure 5.1).The breaking head is fixed to a central spindle, which is …
PRIMARY GYRATORY CRUSHER High Performance GY Series A gyratory crusher is one of the main types of primary crushers in a . mine or ore processing plant. Gyratory crushers are designated in size . either by the gape and mantle diameter or by the size of the receiving opening. Gyratory crushers can be used for primary or secondary crushing.
GY primary gyratory crusher can be started under full load should it be required; e.g., in the case of an unplanned power failure. The spider arms are an integral part of the spider assembly. …
Primary and secondary gyratory crushers, including the cone crusher, can be directly connected to slow speed motors if desired, but the standard method of drive is still by belt and pulley. Jaw crushers must be belt-driven. An efficient substitute for the flat belt in all cases is the Texrope drive, …
Application Primary crushing Feed material Medium hard to hard rock and ore Capacity. 1. Up to 4,300 metric tph Technical data Configuration Pro Design (e.g. safe and reliable maintenance from top) Feed opening. 2. 1,370 mm / 54 inch Mantle diameter 1,700 mm / 67 inch Eccentricity. 3. Adjustable in up to 3 settings Eccentric speed Approx. 137 ...
1000 TPH Primary Gyratory Crushing Plant. Item #1 – Fuller-Traylor Model 42-70 Type TCB Gyratory Crusher with cast steel two piece mainframe, 400 h.p. – 4,000 volt …
A 120 TPH stone crushing production line typically consists of a vibrating feeder, primary crusher (jaw crusher or impact crusher), secondary crusher (cone crusher or impact crusher), vibrating screen, and several belt conveyors. The specific configuration can vary depending on the material properties, output requirements, and site conditions.
Run of Mine ore is fed to a primary gyratory crusher with a throughput capacity of 625-850 tph at a design utilization of 75%, which feeds a vibrating screen deck. The oversize material reports to a secondary cone crusher which reduces the 4 4½" gyratory crusher product to 0.675" - …
Efficient primary crushing Optimized crushing chamber High throughput rates Optimum degree of comminution Low operating and wear costs Huge feed opening for receiving ...
Here is a list of Rules of Thumb often used in Rock Crushing and around Crushers: Crusher Selection For a hard rock mine application below 600 tonnes/hour, select a jaw as the primary crusher. Over 1,000 tph, select a gyratory crusher. Between these capacities, you have a choice. Source: Chris Ottergren For a hard rock mine application below ...
Suppose that a tentative selection of a 3.5″ open- side discharge setting has been made for a standard gyratory primary crusher to be used for crushing quarry-run limestone. Referring to the table which lists percentages of product passing an equivalent square opening, we find that 85 to 90% of the crusher product should pass a 3.5″ square ...
Introducción: Chancador giratorio primario Superior™ MKIII 3 El primer Chancador giratorio primario de alta velocidad 4 SmartStation 6 Diseño probado y robusto8
I have experienced many problems due abnormal power draw behavior of the electric motor in a primary gyratory crusher in iron ore crushing, especially when the service life of the first row concave comes to an end. I suspect that the current eccentric throw of the mainshaft (52mm) is higher than is really necessary. ...
Gyratory crushers. State-of-the-art technology with throughput rates of up to 14,000 t/h. application and design characteristicsWhen it comes to the crunch, crushing systems from …
A gyratory like model 1110 could be set at 1½ in. in an open circuit with a capacity for 260 tph. The maximum size of stone in the output is estimated to be approximately 2 1/8 in. Then all the output from the primary crusher could be nipped by a 40 in. diameter twin-roll crusher with a 1-in. setting according to the Roll Crusher ...
The mom and dad of primary crushers are jaw and gyratory crushers. In open-pit mines where high tonnage is required, the gyratory crushers are typically the choice as jaw crushers will not crush over 500 TPH …
Primary gyratory crushers – ideally suited to all high-capacity primary hard rock crushing applications. Jaw crushers – we have more installed jaw crushers than anyone in the world. The lead-ing choice due to their high reduction ratio and heavy duty design. Cone crushers – capacities available to suit all
Type Primary Gyratory Crusher ... CG800 i GYRATORY CRUSHER SERIES 7 CG810i CG820i CG830i CG850i Bearings Quantity 2 total (1 of each type) Type Cylindrical / Spherical roller bearing Diameter, inner, mm 170/170 200 / 220 240 260 Diameter, outer, mm 360/360 420 / 460 500 540
Stationary gyratory crushers Crusher automation 20 results. Stationary cone crushers 800i-series. CH895i. Nominal capacity 258 - 1,077 mtph (284 - 1,187 stph) Max. feed size 127 mm (5 in.) Motor power 750 kW (1,000 hp) CH895i. Stationary cone crushers 800i-series. CH890i.
Above 1000 tph, primary gyratory crushers are an option. After the throughput reaches 2000 tph, jaw crushers are very rare, with the exception of a parallel plant layout. The capacity is also determined by the feed size and …
High capacity: A processing capacity of 2000–10000 TPH. Low energy consumption: Large and medium-sized gyratory crushers consume less energy than the same types of jaw crushers. Low maintenance: Even wear distribution reduces liner replacements and maintenance costs. Environmental performance: Fully enclosed design with excellent sealing …
the ore, there is no difference whether the primary crusher is static or mobile. Also matching top feed size to the primary crusher opening (or vice versa) follows the same rules as for static installations. Safety distance One area where using the mobile primary crushing and belt conveying (MPCBC) system has significant effect is the safety
A primary crusher is designed to receive run-on-mine (ROM) rocks directly from the mines. Gyratory crushers typically crush to reduce the size of aggregate to a maximum of about one-tenth of its original size. Gyratory crushers are always …
's line of SuperiorTM Primary Gyratory crushers are designed to meet the demand for high efficiency and high capacity mining installations. Superior™ MKIII is the first high speed Gyratory. The new features allow significant CAPEX reduction of a primary crushing stage from the retaining wall to the primary stock pile. Industry's most
Above 1,000 tph, primary gyratory crushers begin to look interesting, and after the throughput reaches 2,000 tph, jaw crushers are very rare, with the exception of a parallel plant layout. Capacity is also determined …
Our Gyratory Crusher Pro is the backbone of crushing technology and guarantees you the best efficiency and quality in primary crushing in the market. ... and weight optimised design allows for an extra-large feed opening that delivers you throughput rates of up to 14,000 tph. Moreover, the primary crusher has the highest drive power compared ...
1000 TPH Primary Gyratory Crushing Plant Item #1 – Fuller-Traylor Model 42-70 Type TCB Gyratory Crusher with cast steel two piece...
The SUPERIOR® gyratory crusher is a compressive style crusher for primary-stage applications. Its steep crushing chamber and long crushing surfaces provide exceptionally high capacity and long liner life. A gyratory crusher consists of a concave sur-face and a conical head; both surfaces are typically lined with manganese steel. The top
Conveyor design rate - tph 5,769 (1.20 * operating rate) 20% factor added for conv. selection . 4 Capital Cost Direct Costs. The largest primary gyratory crushers cost US $2 million or more, while overall crushing plant costs can be as high as $18 million. It's necessary therefore to estimate crusher
The Jaw Gyratory Crusher BK 63-75 Pro is designed for capacities above 4000 tph, giving you the productivity you need. The Jaw Gyratory Crusher Pro is designed with easy access to all …
improved when the primary crushing station of the plant is equipped with a rock breaker. Rock Breakers are complete, optimized solutions engineered to high standards. For maximal productivity. Secure your results. ca. EUR150,000. Example in a 500 tph plant, end product price EUR7 per ton. worth of more production/year. 5-10 min ...