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A pilot-scale DC furnace was operated continuously for 17 days at power levels of up to 1.3 MW. ... to improve iron and vanadium recovery and potentially unlock the titanium as a slag product ...
A novel direct-current electric arc furnace (DC-EAF) was designed and constructed in this study for experimentally investigating high-titanium slag smelting, with an emphasis on addressing the ...
Vanadium-titanium magnetite (VTM) is one of the important titanium ore. Now, it is mainly extracted by the steel-oriented traditional blast furnace technology and a lot of Ti-bearing blast furnace ...
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A novel direct-current electric arc furnace (DC-EAF) was designed and constructed in this study for experimentally investigating high-titanium slag smelting, with an emphasis on addressing the ...
A novel direct-current electric arc furnace (DC-EAF) was designed and constructed in this study for experimentally investigating high-titanium slag smelting, with an emphasis on addressing the issues of incomplete separation of metal and slag as well
The slag bath in a DC smelting furnace typically behaves as an ohmic conductor, unlike the arc which is extremely non-linear. To model the bath's electrical behaviour with a fair ... Non-ohmic behaviour of the DC-arc furnace The design of DC power supplies for the steel melting industry often makes use of the assumption that the furnace
The ilmenite concentrate is shipped to Tronox's smelter at Saldanha Bay. There, the ilmenite is processed in two DC plasma arc furnaces to produce titania slag and HPPI. The Namakwa furnaces were designed in cooperation with Mintek, and they were commissioned in 1994. They are circular with a single hollow graphite electrode in the middle.
furnaces via modified ironmaking processes. Typically, vanadium is recovered as a by-product from the ironmaking process, while the diluted titania slag is stockpiled. Fluxless smelting in a direct-current open-arc furnace is proposed as an opportunity to improve iron and vanadium recovery and potentially unlock the titanium as a slag product.
In its molten state the slag is electrically conductive and acts like a resistance heating element when a high current is passed between the electrode and the mold. With the continued passage of the electric current, the slag becomes superheated. The electrode tip is immersed in this superheated slag and begins to melt.
The modification experiments were performed in a vertical MoSi 2 furnace with a B-type thermocouple. It was estimated that the overall absolute temperature accuracy of the experiment was ±3 °C. 44.4 kg of Ti-bearing blast furnace slag, 55.6 kg of titanium slag, and 8 kg of SiO 2 were loaded into a crucible at 1450 °C for 60 min to melt it. Then O 2 was blown …
As the titanium industry rapidly develops, low-grade ilmenite resources are drawing global attention. The direct use of low-grade ilmenite can result in low production efficiency and heavy pollution. In addition, the production of high-titanium slag via electric furnace melting consumes significant energy and possesses low production efficiency. …
To reduce specific power consumption rate by 50-100 kW per 1 ton of titanium slag and increase furnace production rate by 6-8%. ... We make design works in limited and with an ideal price/quality ratio. In of cases, the Customer contacts us again for new projects.
In the experiment, blast furnace slag - bearing titanium was subjected to 6 hours' isothermal treatment at temperature range of I300°C-I550°Cin graphite crucible with Ar flow rate of 2L/min (1 atm). The reduced slag was characterized by mineralogical microscope and SEM-EDS detection methods. As a result, the formation of titanium carbide ...
A high titania slag that is used as a feedstock for TiO2 manufacturing is obtained by ilmenite smelting (FeO.TiO2). The composition of the slag obtained by smelting is dependent on the composition of the mineral used for slag preparation, i.e., ilmenite in our study. At the laboratory scale, ilmenite slags are mostly obtained by using ilmenite as the raw material. An …
The extensive utilization of Si-anode-based lithium-ion batteries faces obstacles due to their substantial volume expansion, limited intrinsic conductivity, and low initial Coulombic efficiency (ICE). In this study, we present a straightforward, cost-effective, yet scalable method for producing a porous micro Si/Si-Ti alloy anode. This method utilizes titanium-blast furnace …
This paper examines the design constraints and operational problems encountered on a 40 MYA DC Plasma Arc furnace. This unit replaced a 16 MYA DC Arc furnace which had successfully produced charge ...
RECTANGULAR FURNACE DESIGN AND REVOLUTIONARY DC-SLAG CLEANING TECHNOLOGY 237 History of the submerged arc furnace ... metal, copper, lead, zinc, refractory, titanium oxide, calcium carbide, phosphorus and materials recycling, etc.1 SMS Demag has been developing this technology for more than 100 years and has supplied a diverse market with
Study on Mechanism of Titanium Slag Smelting in DC electric Arc Furnace. Shihong Huang 1, XianHao Long 2, Yan Cui 3 and Liang Zhang 1. Published under licence by IOP Publishing Ltd Journal of Physics: Conference Series, Volume 2459, 2022 8th International Forum on Manufacturing Technology and Engineering Materials (IFEMMT 2022) 14/10/2022 - …
design dc titanium slag furnace drawing autocad. Fly Copper Slag Plant Cad Drawing cad jaw crusher drawing in Gujarat,India | Solution for … Find the Right and the Top Fly Copper Slag Plant Cad Drawing for your coal handling plant! … used portable stone crusher in south africa; middle east mining lilimingne;
In this work, a small electric arc furnace (EAF) was designed and constructed for the growth of silicon carbide (SiC) and metallurgical-grade silicon (MG-Si) widely used in photovoltaic and electronic applications. A new design of DC electric arc furnace was developed in order to work with powder raw materials and to optimize the temperature's homogeneity. …
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The smelting reduction process of the ilmenite in an electric arc furnace (EAF) is a commonly used technology for producing titanium slag in the world.
Periodically, they are discharged from the furnace. Slag in slag buckets is taken to the slag field for cooling. Cast iron is poured at a special installation - an iron casting machine. Roasting in a blast furnace is economical, since the melting …
This research mainly focuses on recovery of titanium from Ti-bearing blast furnace slag using the process of alkali calcination, water leaching, and acid hydrolysis. The Ti-bearing blast furnace slag contained approximately 24% SiO2, 12.73% Al2O3, and 20.74% TiO2. The main minerals in the slag were perovskite, diopside, and spinel. In the calcination process, the …
With a power rating of 120 MVA and a hearth dimension of 36.4 m x 13.4 m, the smelters represents the world largest submerged arc furnaces ever built. It is planned to commission …
Conventional DC furnaces. The DC furnaces are generally of circular type and the electric energy is converted into heat mainly by the arc, which is established between the electrode tip and the slag bath. The top electrode is connected as the cathode and the conductive bottom system is connected as the anode.
DOI: 10.32604/fdmp.2022.018537 Corpus ID: 248007655; Influence of Anthracite-to-Ilmenite-Ratio on Element Distribution in Titanium Slag Smelting in Large DC Furnaces @article{Huang2022InfluenceOA, title={Influence of Anthracite-to-Ilmenite-Ratio on Element Distribution in Titanium Slag Smelting in Large DC Furnaces}, author={Shi Hong Huang and …
TiO2 is an important inorganic material which is commercially produced by either the chloride or the sulfate process. In general, the latter has lower cost and a lower entry barrier than the former. However, the environmental impact associated with the sulfate process is more visible than the chloride process because the sulfuric acid with a low concentration (∼20 wt %) cannot be cost ...